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Flatbed Printing Machine

Flatbed Printing Machine Manufacturer in India

Not every label job needs a rotary press. Short runs of multi colour stickers, printed and laminated and die cut on one compact machine, are the everyday work of many small and medium label shops. That is the job a flatbed printing machine does.

RK Label Printing Machinery Pvt. Ltd. is a flatbed printing machine manufacturer in India, based in GIDC Vatva, Ahmedabad, Gujarat, with three manufacturing units and customers in 23+ countries. RK has made label printing and converting machines since 1995.

This page covers the two machines in the RK flatbed printing range: the RK-4130/E Flatbed Printing Machine and the RK-HSD 3030 Double Head Stamping Machine.

01 — What Is It

What Is a Flatbed Printing Machine?

A flatbed printing machine prints with a flat plate instead of a round cylinder. The label web stops, the flat plate presses the image onto it, and the web moves on to the next impression. Each impression is called a stroke, which is why flatbed speed is quoted in strokes per hour rather than metres per minute.

Because the web moves in steps, the same machine can carry a printing station, a lamination station and a die cutting station in a short line, and each one works on the label while the web is stationary. For a label shop this means four colour printing, lamination and die cutting from one machine on a small footprint.

A flatbed label printing machine suits shorter runs and frequent job changes, where a large rotary press would spend more time being set up than printing.

02 — Range

The RK Flatbed Printing Machine Range

01

Flatbed Printing Machine (RK-4130/E)

The RK-4130/E is a 4 colour printing plus lamination plus die cutting machine for a 300 mm paper width. The printing area is 300 mm x 410 mm, the 4 colour printing area 300 mm x 95 mm, the 3 colour printing area 300 mm x 130 mm and the die cut area 300 mm x 250 mm. It runs up to 5000 strokes per hour with a 5 HP three phase AC variable speed main motor, electronic servo motor controlled paper feeding, a repeat pass scanner system, auto unloading and auto rewinding units and a motorised waste rewinding system. The control system is fully digital electronic with auto stop. Extra options are a cross foil unit for stamping and an auto sheet cutting unit.

This is the RK multi colour sticker printing machine for label shops that print, laminate and die cut in one pass.

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02

Double Head Stamping Machine (RK-HSD 3030)

The RK-HSD 3030 is a high speed stamping and label die cutting machine with a double head, for a maximum paper width of 320 mm and a speed of 5000 to 7000 strokes per hour. It has an auto unwinding unit with a 3 inch air shaft and a 600 mm maximum roll, an imported ultrasonic electronic web guide, a re-pass scanner system for printed label die cutting, a 300 mm x 300 mm stamping unit with cross foil saving on across winding by servo (brand Schneider), a die cutting unit of 300 mm width and 400 mm repeat length with servo paper pulling, a full touch 7 inch HMI screen, online waste matrix rewinding, online sheet cutting and an auto rewinding unit.

It is the RK hot foil stamping machine for label converters who stamp and die cut plain or printed label rolls.

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03 — Key Features

Key Features of RK Flatbed Printing Machines

Print, Laminate and Die Cut on One Machine

The RK-4130/E carries 4 colour printing, a lamination system and a die cutting station in one line, for a 300 mm paper width.

High Stroke Rates

The RK-4130/E runs up to 5000 strokes per hour and the RK-HSD 3030 from 5000 to 7000 strokes per hour.

Servo Controlled Paper Feeding

Both machines pull the paper with electronic servo motor control, so each stroke lands on the same repeat.

Scanner for Printed Label Die Cutting

A repeat pass scanner on the RK-4130/E and a re-pass scanner with sliding assembly on the RK-HSD 3030 register the die to pre-printed labels.

Double Head Stamping With Foil Saving

The RK-HSD 3030 stamps in a 300 mm x 300 mm area with cross foil saving on across winding by servo.

Automatic Unloading, Rewinding and Waste Handling

Auto unloading and auto rewinding units, motorised or online waste matrix rewinding and online sheet cutting are published on the two machines.

Options for Stamping and Sheet Cutting

The RK-4130/E can take a cross foil unit for stamping, where either printing or stamping runs at a time, and an auto sheet cutting unit.

04 — How It Works

How Does a Flatbed Printing Machine Work?

1

The label roll is loaded on the unwinding unit. On the RK-HSD 3030 an ultrasonic electronic web guide keeps the web centred as it feeds in. A servo motor pulls the paper forward one repeat at a time.

2

On the RK-4130/E the web stops under the flat printing plate, which prints the colours in the 300 mm x 410 mm printing area. The web then moves to the lamination system, where a laminate is applied, and on to the die cutting station, where a flat die cuts the label shape in the 300 mm x 250 mm die cut area. The scanner reads the printed repeat so the die lands on the print.

3

On the RK-HSD 3030 the same stepping web is stamped with foil in the stamping unit and die cut in the die cutting unit. Waste matrix is stripped and rewound online, the sheet cutting unit can cut sheets, and finished rolls wind on the auto rewinding unit. The operator sets everything on the touch screen and the machine stops automatically at the set count.

05 — Applications

Applications

Multi colour stickers - four colour label printing with lamination and die cutting in one pass.
Short run label work - jobs that change often and do not justify a rotary press.
Foil stamped labels - hot foil stamping on plain or printed label rolls with the double head machine.
Printed label die cutting - scanner registered die cutting of pre-printed rolls.
Laminated labels - the inline lamination system on the RK-4130/E.
Sheet cut output - online sheet cutting on the RK-HSD 3030, optional auto sheet cutting on the RK-4130/E.
In-house label printing - small manufacturers printing their own product stickers.

06 — Materials

What Materials Can It Run?

The two machines are published for label rolls up to 300 mm (RK-4130/E) and 320 mm (RK-HSD 3030) wide, with unwinding rolls up to 600 mm diameter on the double head machine. The site does not publish a list of substrates for this range, so share your label stock, laminate and foil with RK before the specification is fixed. RK runs a trial on the customer's own material before almost every order.

07 — Selection Guide

How to Choose the Right Flatbed Printing Machine

01Do you need printing or stamping?The RK-4130/E prints 4 colours; the RK-HSD 3030 hot foil stamps and die cuts. The RK-4130/E can add a cross foil unit, but printing and stamping run one at a time.
02What is your label width?300 mm paper width on the RK-4130/E, 320 mm on the RK-HSD 3030.
03How large is the printed image?The 4 colour printing area is 300 mm x 95 mm and the 3 colour area 300 mm x 130 mm on the RK-4130/E.
04How large is the die cut?300 mm x 250 mm on the RK-4130/E, 300 mm wide with a 400 mm repeat on the RK-HSD 3030.
05Do you laminate?The RK-4130/E has a lamination system inline.
06What speed do you need?Up to 5000 strokes per hour, or 5000 to 7000 on the double head machine.
07What floor space do you have?The RK-4130/E is published at 6 ft high, 5 ft wide and 11 ft long.

08 — Why RK

Why Choose RK Label Machines?

RK Label Printing Machinery Pvt. Ltd. has manufactured label printing and converting machinery in Ahmedabad since 1995. The flatbed machines are built for the everyday sticker and label jobs of Indian label shops, and the same company makes the flexo presses, die cutters, slitters and inspection machines that work alongside them.

Three manufacturing units in Gujarat, head office in GIDC Vatva, Ahmedabad.
Customers in 23+ countries.
A trial on the customer's own material before almost every order.
Servo paper feeding and touch screen control on both machines.
Printing, stamping, die cutting and finishing machines from one supplier.

09 — Price

Flatbed Printing Machine Price in India

The flatbed printing machine price depends on the model and its configuration: printing, lamination and die cutting on the RK-4130/E, the stamping and die cutting units on the RK-HSD 3030, and options such as the cross foil unit or auto sheet cutting unit. Prices are quoted ex-works Ahmedabad with GST at 18% extra. Engineer travel and stay for installation and training at your site are borne by the customer.

Share your label sizes, materials, colour count and monthly volume with RK and the team will recommend the machine and quote against it.

10 — FAQ

Frequently Asked Questions

A label press that prints with a flat plate on a web that moves in steps, so printing, lamination and die cutting can happen on one compact machine, one stroke at a time.

RK Label Printing Machinery Pvt. Ltd., Ahmedabad, Gujarat, manufactures the RK-4130/E flatbed printing machine and the RK-HSD 3030 double head stamping machine.

Four colours, in a 300 mm x 95 mm four colour printing area, or three colours in a 300 mm x 130 mm area.

The RK-4130/E runs up to 5000 strokes per hour. The RK-HSD 3030 runs 5000 to 7000 strokes per hour.

Yes. It has a lamination system and a die cutting station with a 300 mm x 250 mm die cut area.

The RK-HSD 3030 is a stamping and die cutting machine with a 300 mm x 300 mm stamping area. The RK-4130/E can take a cross foil unit as an extra option.

300 mm on the RK-4130/E and 320 mm on the RK-HSD 3030.

It is published at 6 ft high, 5 ft wide and 11 ft long, plus clearance for the operator and roll loading.

It depends on the model and options. RK quotes ex-works Ahmedabad with GST at 18% extra after reviewing your label sizes and materials.

Contact RK Label Machines with your label sizes, materials, colour count and expected monthly output.

Get the Right Flatbed Printing Machine for Your Production

For short and medium run sticker work, a flatbed machine that prints, laminates and die cuts in one pass is often the most practical press in the shop. Tell the RK team what you print, your label sizes, materials, colours and monthly output, and the engineering team will recommend the RK-4130/E or the RK-HSD 3030 and configure it for you. Request a customised quotation today.

Get a Customized Machine Quote

Our engineers are ready to help you choose the right production line. Send us your requirements for a detailed proposal.